Products & Services

Pre-Filters

Pre-Filters

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Pre-filters serve as the first stage of multi-stage air filtration systems, classified under EN 779 from G1 to F7, corresponding to the ePM10 range of ISO 16890. Their primary function is to capture large particles of 5μm or larger — including construction dust, pollen, hair, and fiber debris — thereby reducing the dust load on downstream medium and high-efficiency filters, extending their service life and lowering overall system pressure drop.

Three main structural types are commonly used: Panel Type with cardboard or metal frames paired with non-woven or synthetic fiber media, suited for high-airflow, low-pressure-drop applications; Bag Type with multiple filter bags offering large dust-holding capacity and extended replacement cycles; Pleated Type using folded media to maximize filtration area while minimizing installation depth. Frame materials include cardboard, aluminum, galvanized steel, and stainless steel, selected based on environmental humidity, fire rating, and service life requirements.

Typical applications include fresh air intake for semiconductor fabs, AHU pre-filtration for display panel plants, first-stage filtration in cleanrooms, general ventilation in healthcare facilities, and HVAC systems in commercial and industrial buildings.

Industrial air filters in HVAC systems fall into two main categories by installation position: MAU (Make-Up Air Unit) filters handle incoming outdoor air with the highest contamination loads — bag or pleated types with high dust-holding capacity are recommended; AHU (Air Handling Unit) filters handle return and mixed air with lower loads but higher efficiency requirements. Efficiency cross-reference: EN 779 G3 roughly corresponds to ASHRAE 52.2 MERV 5–6 [verify], G4 to MERV 8, and F5 to MERV 9–10. Industrial environments should also verify UL 900 fire resistance certification [verify] to ensure filter media will not contribute to combustion in high-temperature or spark-prone settings.

Frequently Asked Questions

What are the typical applications of pre-filters?
Pre-filters serve as the first stage in multi-stage air filtration systems, capturing large particles of 5μm or larger — including construction dust, pollen, hair, and fiber debris. Typical applications include fresh air intake for semiconductor fabs, AHU pre-filtration in display panel plants, first-stage filtration in cleanrooms, general ventilation in healthcare facilities, and HVAC systems in commercial and industrial buildings.
How do I select the correct efficiency grade for a pre-filter?
Under EN 779, grades range from G1 to F7, corresponding to the ePM10 range of ISO 16890. G4 is typical for general HVAC; F7 is recommended when protecting downstream medium and high-efficiency filters. Higher efficiency means greater initial pressure drop and energy consumption, so selection should balance the overall system load.
What is the difference between panel, bag, and pleated types?
Panel type suits high-airflow, low-pressure-drop applications. Bag type offers high dust-holding capacity and longer replacement intervals, ideal for VAV systems. Pleated type maximizes filtration area while minimizing installation depth. Frame materials include cardboard, aluminum, galvanized steel, and stainless steel.
How often should pre-filters be replaced?
Replacement is generally recommended based on differential pressure monitoring — replace when pressure drop reaches twice the initial value or the manufacturer's recommended final pressure drop. Typical industrial environments: every 3–6 months; cleanroom outdoor air sections: 6–12 months. Actual intervals vary significantly with air quality, airflow, and operating hours; installing a differential pressure gauge for real-time monitoring is advisable.
What is the difference between industrial filters in MAU vs AHU?
MAU (Make-Up Air Unit) filters face outdoor air directly and bear the highest contamination load — bag or pleated pre-filters with high dust-holding capacity are recommended. AHU (Air Handling Unit) filters handle return and mixed air with lower loads but higher efficiency requirements, typically paired with F7+ medium-efficiency filters. Selection for both must balance airflow, pressure drop budget, and replacement frequency.
How do EN 779 and ASHRAE MERV grades compare?
Common cross-reference: EN 779 G3 roughly corresponds to ASHRAE 52.2 MERV 5–6 [verify], G4 to MERV 8, F5 to MERV 9–10, and F7 to MERV 13. Note that the two standards use different test methods, so cross-references are approximate. Selection should prioritize the target particle size range and efficiency for the actual application.

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