Cleanroom Teardrop Light LED Luminaire
Product Overview
Key Specifications
- Structure
- Teardrop-profile suspended cleanroom luminaire; extruded aluminium wiring channel with a PC+GF (glass-fibre polycarbonate) cover, not powder-coated steel; single units or continuous rows
- Power Supply
- AC 100–240 V, 50/60 Hz; 13 W per tube, power factor 0.9; double-ended tube wired directly to mains, no ballast
- Features & Accessories
- Built-in 3-pin quick connector (trunk wire up to 2.4 mm dia.); removable PC cover optional; Philips MASTER LEDtube T8 13 W / 6500 K / 2100 lm / 161 lm/W / CRI 80, 4000 K available
- Standard Dimensions
- 4 ft (1200 mm); approx. 50 mm wide top face sits under a 2-inch T-bar grid
Specifications
- Structure
- Teardrop-profile suspended cleanroom luminaire; extruded aluminium wiring channel with a PC+GF (glass-fibre polycarbonate) cover, not powder-coated steel; single units or continuous rows
- Power Supply
- AC 100–240 V, 50/60 Hz; 13 W per tube, power factor 0.9; double-ended tube wired directly to mains, no ballast
- Features & Accessories
- Built-in 3-pin quick connector (trunk wire up to 2.4 mm dia.); removable PC cover optional; Philips MASTER LEDtube T8 13 W / 6500 K / 2100 lm / 161 lm/W / CRI 80, 4000 K available
- Standard Dimensions
- 4 ft (1200 mm); approx. 50 mm wide top face sits under a 2-inch T-bar grid
- Max. Operating Temperature
- Tube ambient temperature −20 to 45 °C
- Mounting Orientation
- T-bolt fixing under the ceiling T-bar grid (on the grid line between adjacent filters), or self-tapping screws to the ceiling surface
- Certification
- Tube: RoHS, KEMA Keur
Model Reference
| Model Code | Length | Tubes | Cover | Total Tube Power | Total Tube Flux | CCT |
|---|---|---|---|---|---|---|
| BS-TDL-4-1 | 1200 mm | 1 | — | 13 W | 2100 lm | 6500 K / 4000 K |
| BS-TDL-4-1C | 1200 mm | 1 | PC | 13 W | 2100 lm | 6500 K / 4000 K |
| BS-TDL-4-2 | 1200 mm | 2 | — | 26 W | 4200 lm | 6500 K / 4000 K |
| BS-TDL-4-2C | 1200 mm | 2 | PC | 26 W | 4200 lm | 6500 K / 4000 K |
Detailed Description
淚滴燈是什麼
淚滴燈是斷面呈淚滴形的無塵室專用吊掛燈具,固定在天花板 T 型龍骨下方、位於相鄰 HEPA 濾網或 FFU 之間,讓天花板每一格都能留給濾網。它解決的是單向流無塵室的兩難:天花板被濾網鋪滿就裝不下嵌入式燈具,而掛在氣流裡的燈具又不能擾動層流。美國專利 US 5,313,375 對這種燈具的描述是「懸掛在標準天花板龍骨的 T 型骨架上、位於 HEPA 濾網之間,平滑側面讓兩側通過的層流不受擾動」。無塵室燈具為什麼選淚滴燈:4 個優勢
| 優勢 | 內容 | 依據 |
|---|---|---|
| 不佔濾網面積 | 燈具夾在龍骨下方,天花板 100% 留給 FFU/HEPA | US 5,313,375 |
| 不擾動單向流 | 淚滴斷面頂部約 50 mm 窄面貼龍骨、往下放寬再收圓,100~200 fpm(約 0.5~1.0 m/s)的垂直氣流貼側面滑過,燈具下方不生渦流 | US 5,313,375、Day-Brite 規格書 |
| 不積塵、不掉屑 | 頂部無落塵平面;鋁擠型本體沒有漆層可粉化 | Philips 淚滴燈產品頁、本品結構 |
| 不開天花板 | 整支在天花板下方,不開孔、不破壞密封 | GB 50073-2013 §9.2.2 |
淚滴燈 vs 嵌入式平板燈 比較表
| 項目 | 淚滴燈 | 嵌入式平板燈 |
|---|---|---|
| 安裝位置 | 龍骨下方,濾網之間 | 佔用一格天花板 |
| HEPA/FFU 覆蓋率 | 100% 保留 | 每盞燈少一格濾網 |
| 對單向流的影響 | 流線斷面,影響小 | 燈盤平面與邊框易生渦流 |
| 天花板密封 | 不開孔 | 縫隙須密封(GB 50073-2013 §9.2.2) |
| 換燈 | 室內旋下燈管 | 視型式,可能要上天花板 |
| 每盞光輸出 | 每 4 呎一排燈管,受限 | 較高 |
| 適用場合 | ISO 4~6、FFU 滿鋪天花板 | ISO 7~8、風管式天花板有空格 |
鋁擠型本體 vs 粉體烤漆鐵件
| 項目 | 鋁合金擠型(本產品) | 粉體烤漆鐵件 |
|---|---|---|
| 長期發塵 | 無漆層,不會粉化掉屑 | 漆面數年後粉化、掉細屑,正好在送風口下方 |
| 刮痕 | 一刮就看得見 | 較不明顯 |
| 線槽上蓋 | PC+玻纖(PC+GF)線蓋 | 多為鐵板 |
無燈罩 vs 可拆式 PC 燈罩 怎麼選
| 項目 | 無燈罩(標準) | 加可拆式 PC 燈罩 |
|---|---|---|
| 光源位置 | 磨砂玻璃 T8 燈管外露於反射罩內 | 燈管罩在 PC 罩內 |
| 換燈 | 旋下燈管即可,不拆燈具 | 卸下 PC 罩再換,罩子可重複拆裝 |
| 光線 | 直接、效率高 | 經 PC 罩柔化,眩光較低 |
| 清潔 | 擦拭外殼與燈管 | 外側為連續面,可濕擦 |
| 適用 | ISO 7~8(Class 10,000 以上)的一般電子、光電潔淨區 | Class 1000(ISO 6)及更嚴格的等級、需定期濕擦或噴灑消毒的 GMP 區、有碰撞風險處 |
LED 淚滴燈光源:Philips 13 W vs T8 36 W 日光燈
| 項目 | Philips MASTER LEDtube 13 W/865 | 傳統 T8 36 W/865 日光燈管 |
|---|---|---|
| 功率 | 13 W | 36 W(不含安定器損耗) |
| 光通量 | 2100 lm | 約 3070 lm |
| 發光效率 | 161 lm/W | 約 85 lm/W |
| 額定壽命 | 50,000 h(流明維持 70%) | 約 15,000 h(50% 失效) |
| 開關次數 | 200,000 次 | 頻繁開關會縮短壽命 |
| 點亮 | 0.5 秒全亮 | 需預熱,會閃爍 |
| 含汞 | 無 | 有 |
| 安定器 | 不需要,100~240 V 雙端進電直接接市電 | 需要 |
無塵室照度標準(GB 50073/GB 50472)
| 出處 | 區域 | 一般照明照度 |
|---|---|---|
| GB 50073-2013 §9.2.3 | 無採光窗潔淨室的生產用房間 | 200~500 lx |
| GB 50073-2013 §9.2.3 | 輔助用房、人員與物料淨化室、氣閘室、走廊 | 150~300 lx |
| GB 50472-2008 §12.2.1 | 電子工業潔淨室的主要生產用房間 | 300~500 lx |
| GB 50472-2008 §12.2.1 | 電子廠的輔助工作室、淨化室、氣閘室、走廊 | 200~300 lx |
淚滴燈要裝幾支:照度換算表
流明法公式:支數 = 目標照度 × 面積 ÷(每支光通量 × 利用係數 × 維護係數)。下表以單管 2100 lm、利用係數 0.6(白色內裝、燈具低掛)、維護係數 0.8 這組假設計算:| 目標照度 | 每 100 m² 四尺單管支數 | 平均每支覆蓋面積 |
|---|---|---|
| 300 lx | 30 支 | 約 3.3 m² |
| 500 lx | 50 支 | 約 2 m² |
| 750 lx | 75 支 | 約 1.3 m² |
| 1,000 lx | 100 支 | 約 1 m² |
黃光區淚滴燈(微影區)注意事項
不能直接用 6500 K 白光:白光 LED 在 450 nm 附近有強烈藍光峰,會讓光阻曝光;光阻廠商通常要求 500 nm 以下全部濾除。改配黃光燈管或琥珀色濾光套管:燈具本體與白光區相同,訂購時註明即可。挑黃光燈管要看對數光譜:不少 LED 黃光燈管在 420~450 nm 仍有旁瓣,一般線性光譜圖看不出來。淚滴燈安裝與串接(3 Pin 快接)
| 項目 | 規格 |
|---|---|
| 固定方式 | T 型螺栓固定於 2 吋 T 型龍骨下方;無龍骨天花板改自攻螺絲 |
| 排列 | 單支,或首尾相接連成一排 |
| 串接 | 燈具內附 3 Pin 快速接頭,整排免剝線壓端子 |
| 主幹線線徑 | 2.4 mm 以下(可用 2.0 mm 線,不必降到 1.6 mm) |
| 迴路電流 | 16~20 A,一個迴路可串的盞數較多 |
| 電源 | AC 100~240 V,幹線依現場需求配置 |
淚滴燈選型 6 步驟
| 步驟 | 要確認的事 | 選項 |
|---|---|---|
| 1 | 潔淨等級與天花板型式 | FFU 滿鋪/風管加高效送風口 |
| 2 | 目標照度與面積 | 依上方照度標準表與換算表算支數 |
| 3 | 燈罩 | 無燈罩/可拆式 PC 燈罩(Class 1000 以上建議加) |
| 4 | 色溫 | 6500 K/4000 K/黃光區燈管 |
| 5 | 長度與燈管數 | 四尺單管(標準)/四尺雙管 |
| 6 | 現場清潔劑 | 確認與 PC 罩、燈座的相容性 |
Frequently Asked Questions
The open version leaves the tube exposed. Is that acceptable inside a cleanroom?
The Philips MASTER LEDtube is a one-piece frosted glass tube with a smooth, seamless surface that can be wiped down like the extruded aluminium housing. The open version is standard practice in ISO 7–8 electronics and optoelectronics cleanrooms, and its advantage is that relamping only means twisting out the tube without removing the fixture. At Class 1000 (ISO 6) and tighter, in GMP areas that are wet-wiped or sprayed with disinfectant on a schedule, or in corridors where carts may strike the fixture, add the removable PC cover so the tube and contacts are enclosed. Note that plastic parts such as the PC cover and lampholders can be affected by sulfur compounds, petroleum-based solvents and some cleaning agents, so tell us which cleaners are used on site first.
Is one 13 W, 2100 lm tube bright enough? How many fixtures does a room need?
Do not think of it as a one-for-one swap: this tube delivers about 30% less than the roughly 3070 lm of a 36 W fluorescent tube; what it saves is power and relamping visits. Use the lumen method: target illuminance × floor area ÷ (2100 lm × utilisation factor × maintenance factor). With a utilisation factor of 0.6 and a maintenance factor of 0.8, a 60 m² room at 500 lx needs about 30 four-foot single-tube fixtures. With single-tube fixtures in continuous rows on every 1200 mm grid line, each fixture covers about 1.44 m² and the ceiling tops out around 700 lx; above that, move to the twin-tube model. For a formal layout send us the floor plan and we will run it in lighting software.
Can this 6500 K teardrop fixture be used as-is in a yellow-light (photolithography) area?
No. A 6500 K white LED has a strong blue peak near 450 nm that exposes photoresist, and resist suppliers typically require everything below 500 nm to be filtered out. In yellow-light areas fit an LED yellow tube or an amber filter sleeve over the tube; the fixture body stays the same. When choosing a yellow tube, ask the supplier for a log-scale spectrum, because many products still have side lobes at 420–450 nm that a linear spectrum plot does not reveal.
Selection References
Before ordering, verify the efficiency grade, media type, and whether the operating environment fits your requirements.








