Đèn LED giọt nước phòng sạch (Teardrop Light) - Thiết bị phòng sạch | Baisheng Tech
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Thiết bị phòng sạch

Đèn LED giọt nước phòng sạch (Teardrop Light)

Tổng quan sản phẩm

淚滴燈(淚滴型 LED 燈具)是專為單向流無塵室設計的吊掛式燈具:夾在天花板 T 型龍骨下方、兩片 FFU 或 HEPA 濾網之間,淚滴形斷面讓氣流貼著外殼滑過,不佔濾網面積、不擾動層流、不積塵。適用 ISO 4~6(Class 10~1000)等天花板被濾網鋪滿、裝不下嵌入式平板燈的無塵室。 本產品採鋁合金擠型本體(非粉體烤漆鐵件,不掉漆屑),標準款為四尺(1200 mm)單管、無燈罩,內裝 Philips MASTER LEDtube 13 W/6500 K/2100 lm,100~240 V 直接接電、燈具內附 3 Pin 快速接頭;可選可拆式 PC 燈罩、雙管款與 4000 K 燈管。下方依序說明淚滴燈的優勢、與嵌入式燈具的比較、無塵室照度標準與支數估算、黃光區注意事項,以及選型步驟。

Thông số chính

Dạng kết cấu
Teardrop-profile suspended cleanroom luminaire; extruded aluminium wiring channel with a PC+GF (glass-fibre polycarbonate) cover, not powder-coated steel; single units or continuous rows
Nguồn điện
AC 100–240 V, 50/60 Hz; 13 W per tube, power factor 0.9; double-ended tube wired directly to mains, no ballast
Trang bị
Built-in 3-pin quick connector (trunk wire up to 2.4 mm dia.); removable PC cover optional; Philips MASTER LEDtube T8 13 W / 6500 K / 2100 lm / 161 lm/W / CRI 80, 4000 K available
Kích thước tiêu chuẩn
4 ft (1200 mm); approx. 50 mm wide top face sits under a 2-inch T-bar grid

Email:sales@baisheng-tech.com

Điện thoại:+886-2-25981958

Fax: +886-2-6602-1920

Dạng kết cấu
Teardrop-profile suspended cleanroom luminaire; extruded aluminium wiring channel with a PC+GF (glass-fibre polycarbonate) cover, not powder-coated steel; single units or continuous rows
Nguồn điện
AC 100–240 V, 50/60 Hz; 13 W per tube, power factor 0.9; double-ended tube wired directly to mains, no ballast
Trang bị
Built-in 3-pin quick connector (trunk wire up to 2.4 mm dia.); removable PC cover optional; Philips MASTER LEDtube T8 13 W / 6500 K / 2100 lm / 161 lm/W / CRI 80, 4000 K available
Kích thước tiêu chuẩn
4 ft (1200 mm); approx. 50 mm wide top face sits under a 2-inch T-bar grid
Nhiệt độ tối đa
Tube ambient temperature −20 to 45 °C
Hướng lắp đặt
T-bolt fixing under the ceiling T-bar grid (on the grid line between adjacent filters), or self-tapping screws to the ceiling surface
Chứng nhận
Tube: RoHS, KEMA Keur
Model CodeLengthTubesCoverTotal Tube PowerTotal Tube FluxCCT
BS-TDL-4-11200 mm1—13 W2100 lm6500 K / 4000 K
BS-TDL-4-1C1200 mm1PC13 W2100 lm6500 K / 4000 K
BS-TDL-4-21200 mm2—26 W4200 lm6500 K / 4000 K
BS-TDL-4-2C1200 mm2PC26 W4200 lm6500 K / 4000 K

Mô tả chi tiết

淚滴燈是什麼

淚滴燈是斷面呈淚滴形的無塵室專用吊掛燈具,固定在天花板 T 型龍骨下方、位於相鄰 HEPA 濾網或 FFU 之間,讓天花板每一格都能留給濾網。它解決的是單向流無塵室的兩難:天花板被濾網鋪滿就裝不下嵌入式燈具,而掛在氣流裡的燈具又不能擾動層流。美國專利 US 5,313,375 對這種燈具的描述是「懸掛在標準天花板龍骨的 T 型骨架上、位於 HEPA 濾網之間,平滑側面讓兩側通過的層流不受擾動」。

無塵室燈具為什麼選淚滴燈:4 個優勢

優勢內容依據
不佔濾網面積燈具夾在龍骨下方,天花板 100% 留給 FFU/HEPAUS 5,313,375
不擾動單向流淚滴斷面頂部約 50 mm 窄面貼龍骨、往下放寬再收圓,100~200 fpm(約 0.5~1.0 m/s)的垂直氣流貼側面滑過,燈具下方不生渦流US 5,313,375、Day-Brite 規格書
不積塵、不掉屑頂部無落塵平面;鋁擠型本體沒有漆層可粉化Philips 淚滴燈產品頁、本品結構
不開天花板整支在天花板下方,不開孔、不破壞密封GB 50073-2013 §9.2.2
GB 50073-2013 §9.2.2 要求潔淨室一般照明燈具吸頂明裝,嵌入暗裝時安裝縫隙必須可靠密封,並使用潔淨室專用燈具;淚滴燈天生就是明裝,少一道密封失效的風險。

淚滴燈 vs 嵌入式平板燈 比較表

項目淚滴燈嵌入式平板燈
安裝位置龍骨下方,濾網之間佔用一格天花板
HEPA/FFU 覆蓋率100% 保留每盞燈少一格濾網
對單向流的影響流線斷面,影響小燈盤平面與邊框易生渦流
天花板密封不開孔縫隙須密封(GB 50073-2013 §9.2.2)
換燈室內旋下燈管視型式,可能要上天花板
每盞光輸出每 4 呎一排燈管,受限較高
適用場合ISO 4~6、FFU 滿鋪天花板ISO 7~8、風管式天花板有空格
專利文件也坦白寫下淚滴燈的限制:每 4 呎只有一排燈管,光輸出受限。照度要求高的區域要用雙管款或加密排數,算法見下方「要裝幾支」。

鋁擠型本體 vs 粉體烤漆鐵件

項目鋁合金擠型(本產品)粉體烤漆鐵件
長期發塵無漆層,不會粉化掉屑漆面數年後粉化、掉細屑,正好在送風口下方
刮痕一刮就看得見較不明顯
線槽上蓋PC+玻纖(PC+GF)線蓋多為鐵板
取捨要講清楚:鋁擠型刮傷比烤漆明顯,但無塵室燈具掛在人碰不到的高度,刮傷機率低;發塵是每天都在發生的事,所以本產品選鋁擠型。

無燈罩 vs 可拆式 PC 燈罩 怎麼選

項目無燈罩(標準)加可拆式 PC 燈罩
光源位置磨砂玻璃 T8 燈管外露於反射罩內燈管罩在 PC 罩內
換燈旋下燈管即可,不拆燈具卸下 PC 罩再換,罩子可重複拆裝
光線直接、效率高經 PC 罩柔化,眩光較低
清潔擦拭外殼與燈管外側為連續面,可濕擦
適用ISO 7~8(Class 10,000 以上)的一般電子、光電潔淨區Class 1000(ISO 6)及更嚴格的等級、需定期濕擦或噴灑消毒的 GMP 區、有碰撞風險處
選燈罩的判準:潔淨等級到 Class 1000(ISO 6)以上就加燈罩,燈管、燈座與接點都被罩住,燈管破損時碎屑不會掉進潔淨區。清潔劑要先確認:PC 罩與燈座等塑膠件會受硫化物、石油系溶劑與某些清潔劑影響,詢價時請附上現場使用的清潔劑與消毒劑。

LED 淚滴燈光源:Philips 13 W vs T8 36 W 日光燈

項目Philips MASTER LEDtube 13 W/865傳統 T8 36 W/865 日光燈管
功率13 W36 W(不含安定器損耗)
光通量2100 lm約 3070 lm
發光效率161 lm/W約 85 lm/W
額定壽命50,000 h(流明維持 70%)約 15,000 h(50% 失效)
開關次數200,000 次頻繁開關會縮短壽命
點亮0.5 秒全亮需預熱,會閃爍
含汞無有
安定器不需要,100~240 V 雙端進電直接接市電需要
誠實的比較:這支 LED 燈管的光通量比 36 W 日光燈管低約三成,單支換單支工作面會變暗。它省的是電(13 W 對 36 W)和進無塵室換燈的次數(壽命約 3 倍),支數要用下一節的方法重算。

無塵室照度標準(GB 50073/GB 50472)

出處區域一般照明照度
GB 50073-2013 §9.2.3無採光窗潔淨室的生產用房間200~500 lx
GB 50073-2013 §9.2.3輔助用房、人員與物料淨化室、氣閘室、走廊150~300 lx
GB 50472-2008 §12.2.1電子工業潔淨室的主要生產用房間300~500 lx
GB 50472-2008 §12.2.1電子廠的輔助工作室、淨化室、氣閘室、走廊200~300 lx
GB 50073-2013 §9.2.4 另要求一般照明的照度均勻度不小於 0.7,燈具要均勻分布。半導體與面板廠的製程區常訂得更高,日本照明廠商的無塵室設計資料以作業面約 1,000~2,000 lx 為常見目標。

淚滴燈要裝幾支:照度換算表

流明法公式:支數 = 目標照度 × 面積 ÷(每支光通量 × 利用係數 × 維護係數)。下表以單管 2100 lm、利用係數 0.6(白色內裝、燈具低掛)、維護係數 0.8 這組假設計算:
目標照度每 100 m² 四尺單管支數平均每支覆蓋面積
300 lx30 支約 3.3 m²
500 lx50 支約 2 m²
750 lx75 支約 1.3 m²
1,000 lx100 支約 1 m²
單管的上限:1200 mm 龍骨每條都連排掛滿單管時,每支覆蓋約 1.44 m²,換算約 700 lx;目標更高就改雙管款,或把橫向 600 mm 龍骨也掛上燈。正式配置請提供平面圖與天花板龍骨圖,我們用照明軟體計算。

黃光區淚滴燈(微影區)注意事項

不能直接用 6500 K 白光:白光 LED 在 450 nm 附近有強烈藍光峰,會讓光阻曝光;光阻廠商通常要求 500 nm 以下全部濾除。改配黃光燈管或琥珀色濾光套管:燈具本體與白光區相同,訂購時註明即可。挑黃光燈管要看對數光譜:不少 LED 黃光燈管在 420~450 nm 仍有旁瓣,一般線性光譜圖看不出來。

淚滴燈安裝與串接(3 Pin 快接)

項目規格
固定方式T 型螺栓固定於 2 吋 T 型龍骨下方;無龍骨天花板改自攻螺絲
排列單支,或首尾相接連成一排
串接燈具內附 3 Pin 快速接頭,整排免剝線壓端子
主幹線線徑2.4 mm 以下(可用 2.0 mm 線,不必降到 1.6 mm)
迴路電流16~20 A,一個迴路可串的盞數較多
電源AC 100~240 V,幹線依現場需求配置

淚滴燈選型 6 步驟

步驟要確認的事選項
1潔淨等級與天花板型式FFU 滿鋪/風管加高效送風口
2目標照度與面積依上方照度標準表與換算表算支數
3燈罩無燈罩/可拆式 PC 燈罩(Class 1000 以上建議加)
4色溫6500 K/4000 K/黃光區燈管
5長度與燈管數四尺單管(標準)/四尺雙管
6現場清潔劑確認與 PC 罩、燈座的相容性
詢價時附上天花板龍骨規格與平面圖,可以直接回覆支數與配置。
The open version leaves the tube exposed. Is that acceptable inside a cleanroom?

The Philips MASTER LEDtube is a one-piece frosted glass tube with a smooth, seamless surface that can be wiped down like the extruded aluminium housing. The open version is standard practice in ISO 7–8 electronics and optoelectronics cleanrooms, and its advantage is that relamping only means twisting out the tube without removing the fixture. At Class 1000 (ISO 6) and tighter, in GMP areas that are wet-wiped or sprayed with disinfectant on a schedule, or in corridors where carts may strike the fixture, add the removable PC cover so the tube and contacts are enclosed. Note that plastic parts such as the PC cover and lampholders can be affected by sulfur compounds, petroleum-based solvents and some cleaning agents, so tell us which cleaners are used on site first.

Is one 13 W, 2100 lm tube bright enough? How many fixtures does a room need?

Do not think of it as a one-for-one swap: this tube delivers about 30% less than the roughly 3070 lm of a 36 W fluorescent tube; what it saves is power and relamping visits. Use the lumen method: target illuminance × floor area ÷ (2100 lm × utilisation factor × maintenance factor). With a utilisation factor of 0.6 and a maintenance factor of 0.8, a 60 m² room at 500 lx needs about 30 four-foot single-tube fixtures. With single-tube fixtures in continuous rows on every 1200 mm grid line, each fixture covers about 1.44 m² and the ceiling tops out around 700 lx; above that, move to the twin-tube model. For a formal layout send us the floor plan and we will run it in lighting software.

Can this 6500 K teardrop fixture be used as-is in a yellow-light (photolithography) area?

No. A 6500 K white LED has a strong blue peak near 450 nm that exposes photoresist, and resist suppliers typically require everything below 500 nm to be filtered out. In yellow-light areas fit an LED yellow tube or an amber filter sleeve over the tube; the fixture body stays the same. When choosing a yellow tube, ask the supplier for a log-scale spectrum, because many products still have side lobes at 420–450 nm that a linear spectrum plot does not reveal.

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