NIPPON MUKI 전용관
GCV 무바인더 저발진 350°C 내열 Semi-HEPA 필터
제품 개요
GCV는 350°C에서 연속 사용하는 내열 Semi-HEPA 필터로 효율은 0.5-1.0 μm 기준 90%입니다. ATMCU/ATMV 같은 350°C 주 HEPA의 전단 필터로 쓰거나, HEPA 급 아래의 고온 여과 용도로 단독으로 쓸 수 있습니다.
주요 특징
・350°C 연속 사용
・효율 90% @ 0.5-1.0 μm(Semi-HEPA)
・전 무기 구조, 유기물 아웃가스 없음
・350°C HEPA 전단 여과에 많이 사용
・무바인더 구조: 여재와 실링 모두 유기 접착제를 쓰지 않아 저발진, 실록산 방출 없음
적용 산업: 의료, 제약, 전자, 발전, 원자력
제품 특성
| No. | Model | Efficiency | W (mm) | H (mm) | D (mm) | Airflow (CMM) | Airflow (CMH) | Initial PD (Pa) |
|---|---|---|---|---|---|---|---|---|
| 1 | GCV-Z-Q-L-FS4 | 90%@0.5-1.0μm | 305 | 305 | 150 | 3.0 | 180 | 245 |
| 2 | GCV-Z-Q-L-FS4 | 90%@0.5-1.0μm | 305 | 610 | 150 | 7.5 | 450 | 245 |
| 3 | GCV-Z-Q-L-FS4 | 90%@0.5-1.0μm | 457 | 457 | 150 | 8.5 | 510 | 245 |
| 4 | GCV-17-Q-L-FS4 | 90%@0.5-1.0μm | 610 | 610 | 150 | 17.0 | 1020 | 245 |
| 5 | GCV-Z-Q-L-FS4 | 90%@0.5-1.0μm | 762 | 610 | 150 | 21.5 | 1290 | 245 |
| 6 | GCV-Z-Q-L-FS4 | 90%@0.5-1.0μm | 915 | 610 | 150 | 26.0 | 1560 | 245 |
| 7 | GCV-Z-Q-L-FS4 | 90%@0.5-1.0μm | 915 | 760 | 150 | 33.5 | 2010 | 245 |
| 8 | GCV-Z-P-L-FS4 | 90%@0.5-1.0μm | 305 | 305 | 290 | 5.5 | 330 | 245 |
| 9 | GCV-Z-P-L-FS4 | 90%@0.5-1.0μm | 305 | 610 | 290 | 13.5 | 810 | 245 |
| 10 | GCV-Z-P-L-FS4 | 90%@0.5-1.0μm | 457 | 610 | 290 | 22.0 | 1320 | 245 |
| 11 | GCV-31-P-L-FS4 | 90%@0.5-1.0μm | 610 | 610 | 290 | 31.0 | 1860 | 245 |
| 12 | GCV-Z-P-L-FS4 | 90%@0.5-1.0μm | 760 | 760 | 290 | 50.0 | 3000 | 245 |
상세 설명
GCV is the Semi-HEPA option for 350°C environments, used mainly to extend HEPA main-filter life. Simpler construction, lower pressure drop and lower cost than HEPA.
Materials & Construction
| Property | Specification |
|---|---|
| Filter frame | STAINLESS STEEL |
| Media | GLASS FIBER (Held by wire net) |
| Max. temperature | 350°C (Max. 400°C/1h) |
| Separator | STAINLESS STEEL |
| Gasket | GLASS PAPER |
| Grille (downstream) | - |
| Grille (upstream) | - |
| Sealant | GLASS FIBER |
| Max airflow | Can be calculated on request |
| Max final PD (Pa) | 490 |
Airflow vs Pressure Drop (representative)
Binder-Free, Low-Shedding Construction
A conventional HEPA bonds and seals its media and frame with polyurethane (PU) or silicone, and those sealants are generally rated for long-term service somewhere in the 100–200°C range. Above that, the adhesive first softens and cracks, releasing organic molecules, then embrittles and flakes under repeated thermal cycling — at which point the filter itself becomes a particle source. GCV uses no organic adhesive anywhere: sealing is done with glass fiber, the frame and separators are stainless steel, and the entire assembly is metal and glass only.| Component | Conventional adhesive HEPA | GCV (binder-free) |
|---|---|---|
| Sealant | Polyurethane / silicone | GLASS FIBER |
| Media bonding | Organic binder | None (glass fiber held by wire net) |
| Separator | Aluminium foil + hot-melt | STAINLESS STEEL |
| Outgassing at temperature | Organic molecules, siloxane | None |
| Shedding after thermal cycling | Rises as adhesive degrades | Stays stable |
With no organic adhesive there is nothing to thermally decompose. Two practical consequences follow:
- Low particle shedding — degrading, flaking adhesive is the most common source of self-generated particles in high-temperature filters. A binder-free build keeps downstream particle counts from creeping back up as the filter ages through repeated heat-up and cool-down cycles.
- No siloxane contamination — silicone seals release siloxane at elevated temperature, and siloxane deposited on wafers, optical surfaces or coated substrates causes hazing and yield loss. Semiconductor, optical coating and OLED processes are particularly sensitive to this.
Binder-free construction is easy to overlook on a pre-filter, yet it matters most there: if the upstream stage contains organic adhesive, its outgassing and flaked debris are carried straight into the downstream main HEPA and the process itself — a contamination source placed immediately ahead of the cleanest point in the system. GCV shares the all-inorganic construction of ATMCU/ATMV, so there is no organic break anywhere along the airflow path.







